MAG Orthotics’ 3D printed insoles manufactured from PA11 nylon represent a new generation of orthotic design and production, combining performance, precision, and sustainability.

PA11 is a high-performance bio-based polyamide derived from renewable sources, offering a material that is not reliant on traditional petrochemical feedstocks. This provides a more resilient and future-focused approach to material sourcing compared with many conventional orthotic plastics.

Key Benefits

Sustainable material choice
PA11 is produced from renewable resources, reducing dependence on oil-based materials commonly used in traditional orthotic manufacturing.

Improved supply resilience
By moving away from petrochemical-derived plastics, PA11 helps reduce exposure to volatility in global oil-based supply chains, supporting greater long-term continuity.

Lightweight yet durable performance
The material offers excellent flexibility, strength, and fatigue resistance, making it highly suitable for bespoke orthotic insoles designed for everyday use.

Precision 3D printed fit
Additive manufacturing allows for highly accurate, patient-specific designs, improving comfort and consistency while reducing material waste.

Advanced alternative to polypropylene
Compared with traditional polypropylene orthoses, PA11 enables lighter, more adaptive designs with improved manufacturing efficiency and enhanced customisation capability.

Summary

PA11 3D printed insoles offer a forward-thinking alternative to conventional orthotic materials, combining clinical performance with sustainability and manufacturing innovation.

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Bespoke Scrum Helmet - made at MAG Orthotics Limited.

Today, by demand, we have added our range of CT Shells ... CT Generic Orthotic Shells - MAG Orthotics

These black CT Generic Orthotic Shells are injection moulded, available in 3 designs – Standard, Low Heel Cup & High Arch, all with built-in rearfoot control.

If you are a Clinician or Trade - make sure you log-in to benefit from trade prices.

REBOFLEX is an ideal 'soft to touch' material for the manufacture of orthopaedic insoles.

REBOFLEX is a special EVA sheet with low hardness and very good density. Ideal to produce insoles shaped by heat and by vacuum.

• 20º-25º Shore A.
• Good Density
• Low Hardness
• Fast Recovery
• Excellent Resilience
• Ideal by Sport insoles, Top Layers, Elements by orthopaedics.

Available in beige (skin) 1.5 & 3mm. Sheet size 100cm x 90cm

FEELS LIKE LEATHER, QUALITY OF MICROFIBRE, 100% HEALTHY

onSteam® is the new microfibre, that feels like skin, 100% breathable and with an absorption capacity of 8 times its weight in water. Perfect as the inner lining of footwear.

Available as a roll 12cm x 10 metres in black or tan. Ideal for use within a workshop.

Does not contain substances of animal origin. They are the first European textiles certified by the “European Vegetarian Union”.

USE WITH OUR: –

‘Bonditite’ toluene free adhesive (with no animal origin) – These are complimented by MAG’s own brand ‘Bonditite’ toluene free adhesive, available in 1 & 5 litre tins, which also has no animal origin content. Our adhesives have stood the test of time having collaborated with the same manufacturer for over 15 years.

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