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MAG Orthotics Limited

Manufacturers & Suppliers of Orthotic Devices & Materials

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MAG - Timeline with Service

1990 – Company Established

MAG Shoe Services was established in 1990 to provide a specialist service in shoe repairs and footwear adaptations.

Over time, the company expanded its capabilities and developed a comprehensive range of orthotic products and services, including:

  • Bespoke and semi-bespoke insoles
  • Simple insoles
  • Footwear repairs and adaptations
  • AFOs (Ankle Foot Orthoses)
  • CROW walkers
  • Conventional metal orthotic devices

This expansion established the foundations for MAG's development into a specialist manufacturer and supplier of bespoke orthotic solutions.

2004 – Incorporation of MAG Shoe Services Limited

MAG Shoe Services Limited was formally incorporated in 2004 under Company No. 05032201.

MAG continued to strengthen its quality and environmental management systems, maintaining recognised standards and certifications including:

  • ISO 9001 – Quality Management Systems
  • ISO 14001 – Environmental Management Systems
  • ISO 18001 – Occupational Health & Safety Management Systems

These certifications reflected MAG's ongoing commitment to quality, environmental responsibility and the health and safety of its employees.

2012 – Acquisition of Peak Performance Products

In 2012, MAG acquired Peak Performance Products, based in Holmewood, Chesterfield.

The acquisition significantly broadened MAG's capabilities and product offering. In addition to its established bespoke manufacturing services, MAG expanded into the supply of orthotic materials and stock products, enabling the company to provide a more comprehensive service to its customers.

2016 – Expansion and Enhanced Facilities

In 2016, MAG relocated its Sheffield operation to more purpose-built premises at Unit 31, Jessops Riverside, Sheffield.

During this period, MAG further strengthened its management systems and regulatory capabilities by introducing:

  • ISO 27001 – Information Security Management Systems
  • ISO 13485 – Quality Management Systems for Medical Devices
  • ISO 45001 – Occupational Health & Safety Management Systems, replacing ISO 18001

These developments reinforced MAG's commitment to information security, medical device quality, occupational health and safety, and regulatory compliance.

2019 – Integration of Peak Performance Products

From 1 May 2019, it was decided to merge Peak Performance Products (Chesterfield) Limited with MAG Orthotics Limited.

The integration brought the two operations together under MAG Orthotics Limited, creating a more streamlined organisation and enabling the business to consolidate its manufacturing, supply and operational capabilities.

2021 – Major Investment in Holmewood Facilities

In 2021, MAG invested significantly in its Unit 5, Hardwick Court, Holmewood facility.

The development included:

  • Installation of a new mezzanine floor
  • Creation of a dedicated CAD/CAM suite
  • Investment in CNC machinery
  • Development of dedicated machine rooms
  • Further improvements to manufacturing capacity and workflow

This investment provided MAG with an enhanced manufacturing environment and increased its ability to support modern digital manufacturing processes.

2022 – Introduction of 3D Printing Technology

In 2022, MAG introduced a dedicated 3D printing facility at its Holmewood premises.

The introduction of additive manufacturing technology represented an important step in the company's continued investment in innovation and digital manufacturing, providing new opportunities to improve manufacturing processes, product development and production efficiency.

2024 – Establishment of Orthotic Service Division

In 2024, MAG Orthotics Limited established a dedicated Orthotic Service Division to complement its manufacturing and supply capabilities.

The new service arm was developed to provide qualified Orthotists to support customer service contracts, enabling MAG to offer an integrated combination of specialist orthotic manufacturing, product supply and clinical orthotic services.

This represented a further strategic development for MAG, expanding the company's capabilities beyond manufacturing and enabling it to provide a more comprehensive service to healthcare providers and other customers.

2025 – Expansion of Metalwork Operations

In 2025, MAG's Metalwork Department expanded into dedicated purpose-built premises at Unit 18, Carbrook Business Park, Sheffield.

The new facility provides additional specialist manufacturing space and enables MAG to further develop its metalwork capabilities, supporting the continued growth of its bespoke orthotic manufacturing operations.

MAG Orthotics Today

From its origins as a specialist shoe repair and adaptation business in 1990, MAG Orthotics has evolved into a specialist manufacturer and supplier of bespoke orthotic devices, footwear adaptations, repairs, stock products and advanced digital manufacturing solutions.

Through continued investment in people, facilities, technology, quality systems and innovation, MAG continues to develop its capabilities while maintaining its commitment to delivering high-quality products and services to healthcare professionals, public-sector organisations and other customers.

Over 35 years of experience, continuous development and innovation have established MAG Orthotics as a specialist provider within the orthotic manufacturing sector.

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PA11 3D Printed Insoles – A Modern, Sustainable Orthotic Solution

MAG Orthotics’ 3D printed insoles manufactured from PA11 nylon represent a new generation of orthotic design and production, combining performance, precision, and sustainability.

PA11 is a high-performance bio-based polyamide derived from renewable sources, offering a material that is not reliant on traditional petrochemical feedstocks. This provides a more resilient and future-focused approach to material sourcing compared with many conventional orthotic plastics.

Key Benefits

Sustainable material choice
PA11 is produced from renewable resources, reducing dependence on oil-based materials commonly used in traditional orthotic manufacturing.

Improved supply resilience
By moving away from petrochemical-derived plastics, PA11 helps reduce exposure to volatility in global oil-based supply chains, supporting greater long-term continuity.

Lightweight yet durable performance
The material offers excellent flexibility, strength, and fatigue resistance, making it highly suitable for bespoke orthotic insoles designed for everyday use.

Precision 3D printed fit
Additive manufacturing allows for highly accurate, patient-specific designs, improving comfort and consistency while reducing material waste.

Advanced alternative to polypropylene
Compared with traditional polypropylene orthoses, PA11 enables lighter, more adaptive designs with improved manufacturing efficiency and enhanced customisation capability.

Summary

PA11 3D printed insoles offer a forward-thinking alternative to conventional orthotic materials, combining clinical performance with sustainability and manufacturing innovation.

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New MAG Orthotics App

With the MAG Orthotics iPhone & iPad app you can generate accurate scans of your patients' feet. Easily upload these scans directly to MAG Orthotics along with a prescription for bespoke foot orthotics.

The app allows you to select or create a patient and swiftly scan their feet within minutes, using your iPhone (equipped with custom attachable mirrors) or iPad (utilising a Structure Sensor).

The scans are conveniently stored in your account or Dropbox, along with any additional photos you provide, enabling you to use or include a prescription at a later time.

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Technician (1)

Experienced Orthotic Technicians Required

MAG Orthotics Limited are looking to recruit experienced Orthotic Technicians, to work at our busy manufacturing workshop in Sheffield (within walking distance of the Meadowhall Shopping Complex).

We are currently considering applications for skilled workers in all of our departments, including Footwear Repairs & Adaptions, Bespoke Insoles, CAD CAM, AFO's, Conventional Metal Devices & Leatherwork Depts.

  • Must be able to demonstrate an attention to detail in producing quality medical devices, while working under pressure to meet the departments fixed lead times.
  • Being part of an established multi-skilled production team, you will be expected to work within any area of the department as required.
  • Working as part of the team, share and develop skills to achieve goals & outcomes in an effective way.
  • Have good communication skills and a positive attitude to work.

Please rest assured that all applications will be treated in the strictest confidence.

If you are an experienced Orthotic Technician, please apply for further details & forward your CV to The Production Manager at info@magorthotics.com

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Scrum Helmet

Bespoke Scrum Helmet - made at MAG Orthotics Limited.

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CT Generic Orthotic Shells

Today, by demand, we have added our range of CT Shells ... CT Generic Orthotic Shells - MAG Orthotics

These black CT Generic Orthotic Shells are injection moulded, available in 3 designs – Standard, Low Heel Cup & High Arch, all with built-in rearfoot control.

If you are a Clinician or Trade - make sure you log-in to benefit from trade prices.

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REBOFLEX EVA

REBOFLEX is an ideal 'soft to touch' material for the manufacture of orthopaedic insoles.

REBOFLEX is a special EVA sheet with low hardness and very good density. Ideal to produce insoles shaped by heat and by vacuum.

  • 20º-25º Shore A.
  • Good Density
  • Low Hardness
  • Fast Recovery
  • Excellent Resilience
  • Ideal by Sport insoles, Top Layers, Elements by orthopaedics.

Available in beige (skin) 1.5 & 3mm. Sheet size 100cm x 90cm

Black & Tan Rolls

New Product - onSteam® microfibre

FEELS LIKE LEATHER, QUALITY OF MICROFIBRE, 100% HEALTHY

onSteam® is the new microfibre, that feels like skin, 100% breathable and with an absorption capacity of 8 times its weight in water. Perfect as the inner lining of footwear.

Available as a roll 12cm x 10 metres in black or tan. Ideal for use within a workshop.

Does not contain substances of animal origin. They are the first European textiles certified by the “European Vegetarian Union”.

USE WITH OUR: –

‘Bonditite’ toluene free adhesive (with no animal origin) – These are complimented by MAG’s own brand ‘Bonditite’ toluene free adhesive, available in 1 & 5 litre tins, which also has no animal origin content. Our adhesives have stood the test of time having collaborated with the same manufacturer for over 15 years.

Sew On Black H+L

Hook & Loop - Great Prices!

Our quality Hook & Loop Fasteners are now available as Sew On Fasteners, Elasticated, Self-Adhesive or ‘Omni Mixed Hook & Loop’. Supplied in 25 metre rolls.

Please sign in on the 'ACCOUNT' tab at the top of the home page (register as trade), to get the benefit of better prices.

Visit our 'Stock Products' - 'Accessories' - 'Components' pages Hook & Loop Fasteners - MAG Orthotics

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